Multiphase Chapter 5: Discrete Phase Flows

These notes present a unified treatment of the Discrete Phase Model (DPM) for gas–particle and gas–droplet flows, including particle dynamics, turbulence interaction, heat and mass transfer, sprays, wall interaction, and dense regimes. The framework is extended to multiscale atomization problems through the coupling of Volume of Fluid (VOF) with DPM, enabling predictive transition from resolved liquid structures to Lagrangian particles. Emphasis is placed on physical interpretation, coupling regimes, and practical CFD modeling decisions

 

Context & Motivation

Many engineering flows contain discrete objects embedded in a carrier fluid:

  • Solid particles (dust, coal, sand, catalyst)

  • Liquid droplets (sprays, fuel injection, aerosols)

  • Evaporating or reacting particles

When the dispersed phase volume fraction is low (typically < 10%), tracking each particle individually is more accurate and efficient than Eulerian continuum approaches. This motivates the Eulerian–Lagrangian framework of the Discrete Phase Model (DPM).

However, real systems often span multiple length scales:

  • Near injectors or nozzles, liquid interfaces must be resolved (VOF)

  • Far downstream, droplets are dilute and spherical (DPM)

The VOF–to–DPM transition model bridges this gap, allowing physically consistent atomization modeling without prohibitive mesh cost.


Main Concepts

3.1 Eulerian–Lagrangian Philosophy

  • Continuous phase (gas or liquid): solved in Eulerian form

  • Discrete phase (particles/droplets): tracked in Lagrangian form

  • Coupling occurs via source terms for mass, momentum, and energy

Particles are treated as finite objects, not volume fractions. This enables accurate prediction of trajectories, residence times, wall impact, evaporation, and breakup.

3.2 Validity Range of DPM

Key assumptions:

  • Dispersed phase volume fraction < 10%

  • Particle–particle interactions negligible (unless DEM/DDPM used)

  • Particle diameter much smaller than flow scales

Important distinction:

  • Mass loading can be very high (>100%)

  • Volume loading must remain low

3.3 Coupling Regimes

DPM supports different coupling levels depending on particle concentration and inertia:

  1. One-way coupling

    • Fluid affects particles

    • No feedback from particles to flow

  2. Two-way coupling

    • Momentum, heat, mass exchanged both ways

  3. Four-way coupling

    • Particle–particle collisions important

    • Requires DEM or dense modeling

This classification aligns with turbulence modulation maps proposed by Elghobashi.


Modeling Framework / Formulations

4.1 Particle Equation of Motion (Physical Meaning)

Each particle follows Newton’s second law:

  • Acceleration arises from imbalance of forces

  • Motion is evaluated through the instantaneous Eulerian flow field

  • Particle properties evolve as it crosses cells

Key forces include:

  • Drag (dominant in most flows)

  • Gravity and buoyancy

  • Added mass

  • Lift (shear-induced)

  • Pressure gradient effects

Physically, particles act as inertial filters of the flow: they respond only to flow structures with time scales comparable to their relaxation time.

4.2 Particle Relaxation Time & Stokes Number

The particle relaxation time quantifies how fast a particle adjusts to fluid velocity.

The Stokes number compares particle inertia to fluid time scales:

  • St ≪ 1 → particles follow flow closely (tracers)

  • St ≫ 1 → particles decouple and cross streamlines

This explains why:

  • Small aerosols follow turbulence

  • Large droplets impact walls and separate from flow


Turbulence–Particle Interaction

5.1 Turbulence Modulation

Particles modify turbulence through:

  • Displacement of fluid (no eddies inside particles)

  • Wake generation behind large particles

  • Additional dissipation due to slip velocity

Rules of thumb:

  • Particles smaller than Kolmogorov scale → weak interaction

  • Larger particles → turbulence attenuation or enhancement

5.2 Turbulent Dispersion Models

Since Eulerian turbulence models only provide mean velocity, stochastic models are required:

Discrete Random Walk (DRW)

  • Particles sample turbulent eddies randomly

  • Requires many stochastic tries

  • Accurate but noisy source terms

Particle Cloud Model

  • Averages turbulence over particle clouds

  • Produces smoother coupling

  • Each diameter class tracked separately


Heat and Mass Transfer

6.1 Particle Thermal Evolution

Particles can:

  • Heat up or cool down

  • Evaporate or boil

  • Undergo devolatilization or surface reactions

Heat transfer depends on relative velocity and particle Reynolds number.

6.2 Particle Types

DPM supports:

  • Massless particles (residence time studies)

  • Inert particles

  • Droplets (evaporation/boiling)

  • Multicomponent droplets

  • Combusting particles

Mass transfer alters particle size, density, and momentum coupling continuously.


Sprays and Droplet Breakup

7.1 Spray Physics

Sprays involve:

  • Primary breakup (near injector)

  • Secondary breakup (downstream)

  • Evaporation and possible combustion

DPM handles secondary breakup, assuming droplets are already formed.

7.2 Secondary Breakup Models

Common models:

  • TAB: droplet behaves like spring–mass system

  • Wave: surface instabilities strip droplets

  • KH–RT: shear-driven breakup

  • Stochastic models

Choice depends on Weber number, injection velocity, and regime.


Particle–Wall Interaction

When particles hit boundaries, outcomes include:

  • Escape (leave domain)

  • Trap (deposit on wall)

  • Reflect (bounce with restitution)

  • Wall jet (high-energy impact)

  • Wall film formation

Droplet impact regimes depend on impact energy and wall temperature: stick, rebound, spread, splash.


Dense Regimes and Extensions

9.1 Dense DPM (DDPM)

DDPM introduces volume blockage effects while still tracking particles Lagrangianly. Useful for moderately dense flows where collisions are not dominant.

9.2 DEM Coupling

For fully dense granular flows:

  • Particle–particle collisions dominate

  • DEM resolves contact forces explicitly

  • Much higher computational cost


Coupling VOF with DPM

10.1 Motivation

VOF is required to resolve:

  • Primary breakup

  • Liquid sheets and ligaments

  • Near-nozzle atomization

But VOF becomes impractical once structures are smaller than the mesh. DPM is ideal downstream.

10.2 Transition Concept

  • Large interface structures → VOF

  • Small, spherical liquid lumps → DPM

  • Transition region bridges both frameworks

Liquid “lumps” are evaluated for conversion based on:

  • Size

  • Volume fraction

  • Sphericity

10.3 Conversion Criteria

A lump is converted if:

  • Its volume corresponds to a valid equivalent sphere diameter

  • Its shape is sufficiently spherical

  • It lies in a region where interface is under-resolved

Mass, momentum, and energy are conserved during conversion.

10.4 Parcel Splitting and Stability

Large lumps may be split into multiple parcels:

  • Prevents excessive source terms

  • Improves numerical stability

  • Particularly important with evaporation/boiling


Numerical and Solver Considerations

  • DPM can be steady or transient

  • Particle tracking is explicit in time

  • Source term stiffness increases with two-way coupling

  • Excessive parcel mass leads to instability

  • Turbulence dispersion requires adequate stochastic sampling

VOF–DPM coupling benefits from adaptive mesh refinement near atomization regions.


Physical Interpretation and Engineering Intuition

  • Particles respond only to flow structures they “have time to feel”

  • Stokes number controls deviation from streamlines

  • Drag dominates unless particles are very small or very heavy

  • Turbulence spreads particles laterally

  • Wall interaction often governs deposition efficiency

  • VOF–DPM coupling enables predictive sprays, not correlation-based ones


Applications

  • Spray combustion (engines, burners)

  • Cyclone separators

  • Pneumatic conveying

  • Spray drying

  • Aerosol transport

  • Fuel injection systems

  • Icing and wall wetting


Limitations & Assumptions

  • Low volume fraction required

  • Empirical drag and breakup models

  • Turbulence closure limits accuracy

  • DEM required for dense collisions

  • VOF–DPM transition sensitive to mesh and thresholds


Study Priorities

If time is limited, the most important concepts to look into:

  1. Eulerian–Lagrangian concept

  2. Particle relaxation time & Stokes number

  3. One- vs two-way coupling

  4. Turbulent dispersion models

  5. Spray breakup logic

  6. VOF–to–DPM transition philosophy


Key Takeaways

  • DPM tracks individual particles with high physical fidelity

  • Coupling strength depends on particle inertia and loading

  • Turbulence strongly affects dispersion and deposition

  • Wall interaction is often dominant in real systems

  • VOF–DPM coupling enables multiscale atomization modeling

  • Correct regime identification is more important than model complexity

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