Multiphase Chapter 4: Eulerian Flows

These notes provide a unified conceptual and computational foundation for engineering Eulerian multiphase flows. They integrate gas–liquid, gas–solid (granular), thin wall-film, and population balance modeling into a single coherent framework. The focus is on physical intuition, conservation principles, interfacial forces, turbulence coupling, mass/heat transfer, granular rheology, film transport physics, and numerical best practices. The goal is to understand how dispersed structures, bubbles, droplets, and particles, interact with carrier phases and evolve through breakup, coalescence, collisions, friction, and film processes.

 

Context & Motivation

Eulerian methods treat each phase as a continuum with its own conservation equations and its own velocity field. This makes Eulerian modeling the natural choice for:

  • High volume fraction dispersed phases

  • Strong two-way or four-way coupling (e.g., dense solids, bubbly columns)

  • Multiphase turbulence with interfacial exchange

  • Systems where droplet or bubble size evolves (PBM coupling)

  • Film processes involving spreading, evaporation, and re-atomization

Unlike Lagrangian particle tracking, Eulerian methods scale well for:

  • Dense gas–solid flows (fluidized beds)

  • Bubble columns or airlift reactors

  • Wall-film dominated systems (icing, combustor sprays)

  • Multiscale dispersed systems needing PSD (Power Spectral Density) prediction via PBM (Population Balance Modeling)

The shared challenge: interfacial physics is complex and often empirical; accuracy depends heavily on choosing appropriate drag, lift, turbulent dispersion, breakup, coalescence, and granular stress closures.


Main Concepts

3.1 Volume Fractions and Effective Density

Each phase occupies a fractional volume; all fractions sum to one.


Eulerian equations scale physical densities by volume fraction, yielding effective densities that represent the mass of each phase in a control volume. This naturally embeds local holdup, void fraction, and mixture loading.

3.2 Phase-specific Conservation Equations

For each phase qqq:

  • Mass: includes phase change sources.

  • Momentum: includes drag, lift, wall lubrication, virtual mass, turbulent dispersion, interphase momentum transfer coefficients.

  • Energy: includes interphase heat transfer and enthalpy transfer during phase change.

3.3 Interphase Forces

Forces govern relative motion and ultimately regime behavior:

  • Drag dominates slip and controls bubble/particle acceleration.

  • Lift arises from velocity gradients; relevant in shear layers.

  • Wall lubrication pushes bubbles away from walls, preventing unphysical accumulation.

  • Virtual mass captures added inertia when an accelerating dispersed phase pushes surrounding fluid.

  • Turbulent dispersion represents turbulent-induced mixing of phases.

These forces are configurable per phase pair. Multiple empirical drag and lift models exist (e.g., Tomiyama, Grace, Schiller–Naumann).

3.4 Dispersed Phase Diameter Models

Dispersed phases require a representative diameter:

  • Constant (known or assumed)

  • User-defined correlation

  • Interfacial Area Concentration (IAC) models (Sauter diameter approximation)

  • Population Balance Model (PBM) for dynamic PSDs (most comprehensive)

3.5 Multiphase Turbulence

Only k–ε and k–ω supported in Eulerian systems; turbulence can transfer between phases through additional interfacial source terms or via turbulent dispersion. High gas fractions or rapid bubbles modify turbulence production significantly.


Modeling Framework / Formulations

4.1 Eulerian Flow Equations

Mass conservation

Tracks phase accumulation, convection, and mass exchange during boiling/condensation. Phase-change terms differentiate donor-phase and receiver-phase velocities.

Momentum conservation

Physically, this expresses:

  • Pressure forces (shared across phases)

  • Viscous stresses (per phase)

  • Gravity

  • Interphase momentum drag

  • Lift, wall lubrication, virtual mass, turbulent dispersion

  • Momentum carried with phase-change mass transfer

The interphase momentum coefficient K_{pq}​ is central: it lumps drag correlations, interfacial area, and particle relaxation time. Most closures assume symmetric exchange: K_{pq} = K_{qp}​.

Energy conservation

Tracks enthalpy transport, pressure work, viscous dissipation, heat conduction, and interphase heat exchange. Essential for boiling, condensation, evaporating films, and reacting solids.


Interfacial Forces and Phase Interaction Models

5.1 Drag

Drag is the dominant term in nearly all multiphase simulations. It controls slip velocity, residence time, bubble rise behavior, and stability of regimes. Available correlations include:

  • Schiller–Naumann (simple, widely used)

  • Morsi–Alexander (polynomial fit across Re ranges)

  • Grace et al. and Tomiyama (non-spherical bubble behavior)

  • Ishii model (for broader flow regimes)

For particles, additional models include Gidaspow, Wen–Yu, Syamlal–O’Brien - all relevant when solids volume fraction is high.

5.2 Lift

Typically small for spherical bubbles/particles unless strong shear exists. Tomiyama’s model captures sign reversal with bubble size, a key phenomenon in churn-turbulent bubble columns.

5.3 Wall Lubrication

Prevents bubbles hugging walls in vertical columns. Several forms exist (Antal, Tomiyama, Frank). Important for slug and churn regimes.

5.4 Virtual Mass

Captures added inertia due to acceleration of displaced fluid. Important when density ratios are large (e.g., bubbles in liquid).

5.5 Turbulent Dispersion

Represents spread of dispersed phases by turbulence. Models include Lopez de Bertodano, Simonin–Viollet, and Burns. Turbulent dispersion is crucial for homogenizing volume fraction fields.


Gas–Liquid Flows

6.1 Typical Applications & Regimes

Bubble columns, absorption units, distillation, boiling, rain/hail, sprays.

Regimes include bubbly, slug, churn-turbulent, annular. Maps based on gas and liquid flux help identify expected structure. Bubbles < 6 mm behave nearly uniformly; larger bubbles (>15 mm) in churn regime rise faster and deform.

6.2 Relevant Physics

Key phenomena to represent:

  • Buoyancy-driven motion

  • Coalescence/breakup (via PBM or empirical diameter models)

  • Surface tension (affects small bubbles)

  • Turbulence modification

  • Mass transfer (e.g., absorption, boiling, evaporation/condensation)

  • Interfacial area estimation

6.3 Multiphase Turbulence

Turbulence can be:

  • Phase-specific (each solves its own k–ε)

  • Coupled through interfacial turbulence transfer either in drag or dedicated source terms

Bubble-induced turbulence can dominate in high-gas-flux flows.

6.4 Boiling (RPI Model)

The wall boiling (RPI) model decomposes heat flux into:

  • Evaporation

  • Quenching

  • Convective components

Requires local wall superheat, departure diameter, nucleation site density. This is essential in subcooled boiling and nuclear thermal–hydraulics.

6.5 Numerical Practices

Recommendations include:

  • Use second-order schemes for volume fraction transport

  • Ensure high-quality mesh near inlets

  • Use implicit body force for buoyancy stability

  • Initialize volume fractions close to expected regime (reduces instability)

  • Limit under-relaxation for interphase forces in transient churn flows


Gas–Solid / Granular Flows

7.1 Why Granular?

Classical Eulerian–Eulerian fails in dense particulate flows because it ignores particle–particle collisions. The Eulerian–Granular Model (EGM) uses KTGF to account for collisional and frictional stresses.

7.2 Flow Regimes

Solids volume fraction determines coupling:

  • Dilute: one-way coupling

  • Moderate: two-way coupling

  • Dense: four-way coupling (fluid ↔ particles + particle ↔ particle)

7.3 Kinetic Theory of Granular Flow (KTGF)

KTGF introduces granular temperature, a measure of fluctuating kinetic energy of particles. Collisions dissipate energy, so granular temperature continuously evolves.

Two mechanisms:

  • Kinetic transport: migration during free flight

  • Collisional transport: momentum exchange during collisions

7.4 Constitutive Relations

KTGF provides expressions for:

  • Solids pressure (from particle agitation)

  • Solids shear viscosity

  • Solids bulk viscosity

  • Dissipation rate (due to inelastic collisions)

Frictional stresses dominate near the packing limit; inertial flows dominate at moderate volume fractions; quasi-static flows dominate near walls and hopper corners.

7.5 Applications

Fluidized beds, risers, pneumatic conveying, hopper discharge, mixing. Eulerian–granular captures bubbling, channeling, and cluster formation in fluidized systems.


Eulerian Wall-Film Model

8.1 Purpose

Captures thin-film behavior where thickness is much smaller than characteristic flow dimensions. Occurs in icing, combustor liners, defogging, engine cooling, coating, and annular pipe flow.

8.2 Mass, Momentum, and Energy

Film equations are depth-averaged:

  • Mass: tracks film height growth due to impingement, evaporation, stripping, or splashing

  • Momentum: includes pressure gradient along the surface, gravity spreading, interfacial shear, and film viscosity

  • Energy: accounts for conduction to wall and gas, impingement heating, and latent heat of vaporization/condensation

Assumptions:

  • Film velocity is parallel to wall

  • Parabolic velocity profile

  • Bilinear temperature profile through film depth

8.3 Interactions with Other Phases

Film can receive droplets from DPM, exchange mass with gas, evaporate/condense, and shed droplets via re-atomization. This links wall-film to both Lagrangian and Eulerian core flow.

8.4 Engineering Relevance

Allows modeling:

  • Runback water on wings

  • Icing film evolution

  • Combustor wall wetting

  • Cooling-oil films

  • Coating uniformity


Population Balance Models (PBM)

9.1 Importance

PBM is essential when droplet/bubble/particle sizes evolve via breakup, coalescence, nucleation, or growth. Provides dynamic PSDs that strongly affect interfacial area, mass transfer, and reaction rates.

9.2 Coordinates

PBM solves for number density as a function of:

  • External coordinates: spatial location

  • Internal coordinates: particle size, composition, surface area, etc.

9.3 Governing Structure

The PBM contains:

  • Transient term

  • Convective transport in physical space

  • Growth in internal space

  • Birth and death via breakup & aggregation

Breakup produces smaller daughter particles; aggregation produces larger clusters.

9.4 Coupling with Eulerian Fields

PBM interacts with:

  • Interfacial area concentration

  • Drag (via diameter)

  • Mass and heat transfer coefficients

  • Turbulence (in breakup kernels)

Fluent supports multiple numerical approaches (method of moments, discretized size classes).


Physical Interpretation & Engineering Intuition

  • Drag dominates regime behavior. Large slip ⇒ dispersed regime; small slip ⇒ more homogeneous behavior.

  • Granular temperature indicates collisional agitation. High granular temperature → intense mixing; low → frictional, near-static behavior.

  • Turbulence redistributes phases. Bubble-induced turbulence enhances mixing; particles often damp turbulence.

  • Film behavior is gravity/shear/tension balanced. Thin films accelerate quickly under shear and spread under gravity; thick films retain inertia.

  • PBM enables predictive multiphase modeling. Interfacial area and PSD determine mass transfer, heat transfer, and reaction rates.


Applications

  • Bubble columns (mass transfer, chemical reactors)

  • Fluidized beds (combustion, gasification)

  • Nuclear thermal–hydraulics (boiling, condensation)

  • Aerospace icing (runback films, freezing)

  • Combustion systems (spray-wall interaction)

  • Process engineering (granulation, crystallization, emulsification)


Limitations & Assumptions

  • Continuum assumption breaks down at very low dispersed volume fractions.

  • Empirical closures can limit fidelity (drag, breakup, lift).

  • Turbulence modeling is limited to k–ε/k–ω.

  • Wall-film assumes parabolic profile and no normal velocity.

  • PBM accuracy depends heavily on breakup/aggregation kernels.


Study Priorities

If time is limited, the most important concepts to look into:

  1. Eulerian conservation principles (mass, momentum, energy)

  2. Key interfacial force models (drag first, then others)

  3. Gas–liquid turbulence and regime behavior

  4. KTGF granular constitutive relations

  5. Wall-film mass/momentum/energy intuition

  6. PBM birth/death and growth concepts


Key Takeaways

  • Eulerian multiphase modeling treats each phase as an interpenetrating continuum with its own velocity field.

  • Interphase momentum closure (especially drag) is central to accuracy.

  • KTGF extends Eulerian modeling to dense solids through granular temperature and rheology.

  • Wall-film modeling captures thin-film transport critical in icing, combustion, and coating.

  • PBM provides dynamic PSDs, enabling realistic breakup/coalescence predictions.

  • Turbulence, mass transfer, and interfacial area are tightly coupled across all regimes.

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Multiphase Chapter 3: Volume-of-Fluid (VOF) Method