Combustion and Reactions Chapter 5: Turbulent NON-PREMIXED Combustion

This chapter develops the modeling of turbulent non-premixed combustion, where fuel and oxidizer enter separately and react only after mixing. The core idea is that mixing governs combustion, enabling simplifications through the mixture fraction framework and PDF methods. The chapter integrates theory (regimes, models) with practical CFD workflows (Fluent) and a realistic application (BERL combustor), showing how different models trade accuracy, cost, and physical fidelity

 

Context and Motivation

Non-premixed combustion is the dominant configuration in:

  • Gas turbines (diffusion flames)

  • Diesel engines

  • Industrial burners

  • Furnaces

Key feature:
Fuel and oxidizer are not pre-mixed

Instead:

  • They meet → mix → react

In turbulent flows:

  • Mixing is strongly enhanced by eddies

  • Reaction rates are often mixing-limited, not chemistry-limited

Physically, this means:

  • Chemistry is often “fast enough”

  • The bottleneck is bringing reactants together


Main Concepts

1. What Defines a Non-Premixed Turbulent Flame

  • Separate fuel and oxidizer streams

  • Reaction occurs in a thin mixing layer (flame sheet)

  • Turbulence:

    • Stretches and folds scalar fields

    • Increases interfacial area → faster diffusion

  • Time for mixing >> time for chemistry
    → Justifies simplifying chemistry

2. Sensitivity to Strain and Extinction

Unlike premixed flames:

  • Non-premixed flames are highly sensitive to strain

Turbulence can:

  • Stretch flame → thin it

  • Over-stretch → local extinction

Important insight:
→ Turbulence does not always enhance combustion
→ It can also destroy it

3. Combustion Regimes (Non-Premixed)

Key parameters:

  • Turbulent Reynolds number

  • Turbulent Damköhler number

Regimes:

1. Laminar-like flames

  • Weak turbulence

2. Steady flamelets

  • Fast chemistry

  • Thin flame sheets

  • Chemistry adapts instantly

3. Unsteady flamelets

  • Moderate turbulence

  • Flame responds dynamically

4. Extinction regime

  • Strong turbulence

  • Flame locally quenched

Key Interpretation

  • Increasing turbulence:
    → Wrinkles flame → enhances mixing
    → Eventually destroys flame

  • Transition governed by:
    Competition between mixing time and chemistry time


Modeling Framework / Formulations

1. Mixture Fraction Concept (Core Idea)

The central simplification:

→ Replace many species equations with one scalar: mixture fraction (f)

Definition:

  • Fraction of material originating from the fuel stream

Key properties:

  • Conserved (no reaction source term)

  • Fully determines composition under ideal conditions

Physical Interpretation

  • f = 1 → pure fuel

  • f = 0 → pure oxidizer

  • f = f_st → stoichiometric mixture → flame location

2. Two-Step Problem Decomposition

  1. Solve mixing problem → obtain f field

  2. Use chemistry model → map f → species, temperature

This is extremely powerful:
→ Decouples flow from chemistry

3. Turbulence Effect: Need for PDFs

In turbulence:

  • f fluctuates

So:

  • You don’t know instantaneous f

  • Only mean and variance

Solution:
→ Use Probability Density Function (PDF)

  • Mean quantities obtained by integrating over PDF

Interpretation

Instead of:
→ “What is f here?”

We ask:
→ “What distribution of f exists here?”


Modeling Approaches

1. Chemical Equilibrium Model

Idea

  • Chemistry is infinitely fast

  • System always at equilibrium

Thus:
→ Thermochemical state depends only on f (and possibly enthalpy)

Implementation Insight (Fluent)

  • Precompute equilibrium chemistry

  • Store in tables (PDF tables)

  • During simulation → lookup values

  • PDF tables reduce computational cost significantly

Advantages

  • Very efficient

  • Captures dissociation effects

  • Robust

Limitations

  • Requires very high Damköhler number

  • Cannot capture:

    • Ignition

    • Extinction

    • Slow chemistry

2. Eddy Dissipation Model (EDM / EBU)

Core Idea

→ Reaction rate controlled by turbulent mixing

  • Chemistry assumed fast

  • Reaction rate proportional to turbulence time scale

  • Based on eddy turnover time

  • Uses simple global reactions

Physical Meaning

  • Eddies bring reactants together

  • Reaction occurs instantly after mixing

Advantages

  • Very simple

  • Cheap

  • Works well for many industrial flames

Limitations

  • No temperature dependence

  • Cannot capture detailed chemistry

  • Overpredicts temperature

  • Needs tuning

3. Finite Rate / Eddy Dissipation Model

Hybrid model:

→ Reaction rate = minimum of:

  • Chemical rate (kinetics)

  • Mixing rate

  • Combines chemistry + turbulence

4. Flamelet Models

Idea

→ Turbulent flame = ensemble of laminar flamelets

  • Flame structure solved separately

  • Stored in tables

  • Coupled with turbulence via PDF

Types

Steady Flamelet

  • Assumes fast chemistry

  • Limited ability for extinction/ignition

Unsteady Flamelet

  • Captures:

    • Ignition

    • Extinction

    • Slow species

Physical Insight

  • Turbulence wrinkles flame

  • But locally, flame behaves like laminar

5. Primitive Variable vs Reaction Rate Approach

Primitive Variable

  • Solve for f + PDF

  • Use tables for chemistry

Reaction Rate

  • Directly model reaction source terms


Numerical / CFD Aspects

1. Fluent Workflow (Non-Premixed Model)

  1. Enable turbulence + energy

  2. Select non-premixed model

  3. Choose:

    • Equilibrium

    • Flamelet

  4. Define:

    • Fuel / oxidizer streams

    • Mixture fraction

  5. Generate PDF table

  6. Solve flow

Key idea:
→ Heavy chemistry handled offline via tables

2. BERL Combustor Case

A realistic industrial flame:

  • 300 kW combustor

  • Swirling air + fuel injection

  • PDF mixture fraction model

Important Physics

  • Swirl creates recirculation zone

  • Recirculation traps hot gases
    → Provides ignition source
    → Stabilizes flame

Engineering Interpretation

  • Flame stabilization is not just chemistry
    → It is flow-driven

3. Boundary Conditions Matter

From workflow:

  • Turbulence intensity

  • Inlet profiles

  • Temperature

Strong influence on:
→ Mixing → combustion


Physical Interpretation and Engineering Intuition

1. Mixing Controls Combustion

In non-premixed turbulent flames:

No mixing = no combustion

This is the central idea.

2. Flame Location

  • Flame sits at:
    Stoichiometric mixture fraction surface

This surface:

  • Moves with flow

  • Is distorted by turbulence

3. Flame Structure

  • Not a smooth front

  • Instead:

    • Wrinkled

    • Intermittent

    • Strained

4. Role of Turbulence

Turbulence:

  • Enhances mixing → increases reaction

  • But:

    • Excessive strain → extinction

5. Recirculation = Flame Stabilization

From BERL combustor:

  • Swirl → recirculation

  • Recirculation:

    • Traps hot gases

    • Re-ignites fresh mixture

This is a key design mechanism.


Applications

  • Gas turbine combustors

  • Diesel engines

  • Industrial burners

  • Flares

  • Rocket injectors


Limitations and Assumptions

Mixture Fraction Approach

  • Assumes conserved scalar

  • Requires equal diffusivities

Equilibrium Model

  • Only valid for fast chemistry

EDM

  • Ignores chemistry details

  • Temperature-independent

Flamelet Models

  • May fail in:

    • Strong extinction

    • Low Damköhler regimes

General

  • PDF assumptions introduce uncertainty

  • Model selection is critical


Study Priorities

If short on time:

  1. Mixture fraction concept (most important)

  2. Mixing-controlled combustion idea

  3. PDF role in turbulence

  4. Equilibrium vs EDM vs Flamelet differences

  5. Combustion regimes diagram

  6. Flame stabilization via recirculation


Key Takeaways

  • Non-premixed combustion is fundamentally a mixing-controlled process

  • The mixture fraction reduces complex chemistry to a scalar problem

  • Turbulence introduces fluctuations → handled via PDF methods

  • Equilibrium models are fast but limited

  • EDM is simple and widely used but crude

  • Flamelet models provide the best balance for realistic flames

  • Recirculation zones are critical for flame stability in real systems

Next
Next

Combustion and Reactions Chapter 4: Turbulent Combustion